Shoe Construction Methods

Shoe Construction Methods

July 07, 2019

Shoe Construction Methods

Construction Methods

There are three basic methods of shoe construction: Cementing, Blake welting, and Goodyear welting. We mainly use, Blake and Original Goodyear production methods. Each of them has its advantages and defines how the sole is attached to the upper.

Goodyear Welting

Original Goodyear welting is the oldest, most labor-intensive, and most durable of the three methods of construction.

For more than 300 years, the Original Goodyear Welting process has been associated with excellence and superior workmanship. More than 60 craftsmen are involved in the process of manufacturing one of our Goodyear shoes, and they use between 25 and 50 different elements and pieces. All this involves a process with more than 120 handcrafted phases, from beginning to end.

In 1872 Charles Goodyear invented the machine capable of stitching the welt to the insole, thus revolutionizing the quality of footwear worldwide. Due to its longstanding heritage, little needed maintenance, waterproof durability, and clean aesthetic, Goodyear method is highly valued in the high-end shoe market.

The welt refers to a strip of leather that is sewn around the perimeter of the upper of the shoe, onto the insole. The outer sole is then sewn to the welt, as opposed to being attached directly to the upper like the Blake stitch method.

The cavity created by the welt between the insole and the outer sole is filled with cork, another natural product which provides insulation, protection, and comfort: as you wear the shoe, the cork filler takes an impression of your foot, like memory foam. This provides unparalleled comfort and support when compared to cheaper forms of manufacturing.

Blake Stitching

Experts recognize Blake-stitched shoes by their soles: the insole is sewn directly to the outsole. Blake-stitched shoes such as loafers don’t have cork bottom fillers or any additional layers of insulation.

 

A special sewing machine is used for this shoe production method—this machine directly stitches through the outsole, insole and bottom edge of the shoe shaft, connecting them without using welts.

Blake-stitched shoes don’t feature cork bottom fillers or additional layers of insulation, like Goodyear shoes. Loafers are a prime example of this kind of shoe. As opposed to Goodyear-welted men’s shoes, blake-stitched shoes are assembled in fewer steps.

Cementing

Cementing is the fastest and most common method of attaching the sole of a shoe. Once the upper is shaped and completed around the last, the sole is attached with an adhesive, and no welting is used.

Slippers fall under this category, as well as some other Men Dress rubber soles, like the Running and Sportwedge rubber soles.

Sole Units

From the formal and classic Plain Leather Sole to the new casual Running Rubber Sole, each one has its own personality.

Find below a quick cheat sheet of the standard soles.

Standard sole units chart for MTO production
Choose Between Soles

To alternate between soles, look for the Sole Selection Widget, located on the PRODUCT OPTION section of your 3D Designing Tool.

Sole Selection

Shoe Lasts

We construct shoes on a wide variety of Lasts. Lasts are foot-shaped forms that provide shoemakers with a foundation for building a shoe. The last used during shoe assembly can affect the overall fit of a shoe, as well as the aesthetics and look of the shoe.

Some shoe styles can be assembled using different lasts, and others only with a specific one. For instance, a pair of Goodyear Welted Oxfords in our MADE TO ORDER section can be ordered using 3 different shoe lasts (Zurigo, Monti, and Savile) each one with its own unique characteristics. When selecting a shoe style on the 3D Design Tool, you will be asked to choose the Last to be used, if it applies. Have a look at the characters of each of the lasts:

Shoe Lasts

 

Here are shoes made by our client in the lasts mentioned above:

ZURIGO
Rounded Toe - Zurigo Last
MONTI
Chiseled Toe Monti Last
SAVILE
Modern Toe Savile Last

 




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Size Chart

UK

US

EUR

6

7 – 7.5

40

7

8 – 8.5

41

8

9 – 9.5

42

9

10 – 10.5

43

10

11 – 11.5

44

11

12 – 12.5

45

12

13 – 13.5

46

13

14 – 14.5

47